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Lead Scrap
    
    
    
    
 
    
    
    Like copper, lead has also been a familiar metal
    used by human beings since ancient times. Lead, a highly malleable and easy
    to melt metal, is widely used in various industries even today. However, due
    to its highly toxic nature, the use of lead has been facing pressure from
    environmentalists in recent years. 
     
     The pressure to end manufacture of lead-based paints is an example of the
    growing concern on the potential health hazards caused by lead. Plastics,
    aluminum, tin, and iron are replacing the use of lead in construction
    materials, containers, packaging, etc. Tin and other metals are being used
    to replace lead as a solder in some applications where lead could poison
    people, such as in drinking water systems. 
     
     Lead is a very corrosion-resistant, dense, ductile, and malleable blue-gray
    metal that has been used for at least 5,000 years. Early uses of lead
    included building materials, pigments for glazing ceramics, and pipes for
    transporting water. The castles and cathedrals of Europe contain
    considerable quantities of lead in decorative fixtures, roofs, pipes, and
    windows. 
     
     Prior to the early 1900's, uses of lead in the United States were primarily
    for ammunition, brass, burial vault liners, ceramic glazes, leaded glass and
    crystal, paints or other protective coatings, pewter, and water lines and
    pipes. 
     
     The advent of the electrical age and communications, which were accelerated
    by technological developments in World War I, resulted in the addition of
    bearing metals, cable covering, caulking lead, solders, and type metal to
    the list of lead uses. With the growth in production of public and private
    motorized vehicles and the associated use of starting-lighting-ignition
    (SLI) lead-acid storage batteries and terne metal for gas tanks after World
    War I, demand for lead increased.
     
     Most of these uses for lead continued to increase with the growth in
    population and the national economy. Contributing to the increase in demand
    for lead was the use of lead as radiation shielding in medical analysis and
    video display equipment and as an additive in gasoline. By the mid-1980's, a
    significant shift in lead end-use patterns had taken place. Much of this
    shift was a result of the U.S. lead consumers compliance with environmental
    regulations that significantly reduced or eliminated the use of lead in
    nonbattery products, including gasoline, paints, solders, and water systems. 
     
     More recently, as the use of lead in non-battery products has continued to
    decline, the demand for lead in SLI-type batteries has continued to grow. In
    addition, the demand for lead in non-SLI battery applications also has
    continued to grow. Lead is processed & refined from lead scrap
    batteries. Non-SLI battery applications include motive sources of power for
    industrial forklifts, airport ground equipment, mining equipment, and a
    variety of nonroad utility vehicles, as well as stationary sources of power
    in uninterruptible electric power systems for hospitals, computer and
    telecommunications networks, and load-leveling equipment for electric
    utility companies. By the early 2000's, the total demand for lead in all
    types of lead-acid storage batteries represented 88% of apparent U.S. lead
    consumption. 
     
     Other significant uses included ammunition (3%), oxides in glass and
    ceramics (3%), casting metals (2%), and sheet lead (1%). The remainder was
    consumed in solders, bearing metals, brass and bronze billets, covering for
    cable, caulking lead, and extruded products. Lead is mined in the United
    States, Canada, Mexico, Australia, and Peru. More than 1 million tons of
    lead is recovered in recycling annually, the majority of which is from the
    recycling of batteries. Australia and China are the leading suppliers of
    lead in the world. China, India, Japan, US and European Union are the main
    consumers of lead in the world. Lead is traded mostly as soft lead, animated
    lead, lead alloys and copper-based lead scrap. 
     
     India imports nearly 50 percent of its lead requirement every year. Lead
    production in India is estimated to be around 82,000 ton, mostly from
    secondary sources. Lack of any major lead ore deposit is the main constraint
    for enhancing domestic lead production. The domestic industry is
    characterized by the presence of only a few players in the primary segment.
    The primary lead industry in India is divided between the following main
    players: Binani Industries Limited and Sterlite Industries (India) Ltd.
    (Hndustan Zinc Ltd.). Due to increasing use of lead in domestic market both
    players are expanding their smelting capacities for lead. Lead in the global
    market is traded as soft lead, animated lead, lead alloys and copper-base
    scrap. 
    
    
    
    
    
    
Pure Lead
    
    Pure Lead Ingot is being produced from Raw Lead
    Bullion / Remelted and Secondary Lead Ingots / Lead Scraps though
    Pyro-metallurgical process. Refining Process, producing Pure Lead Ingots
    with a minimum purity level of 99.97% by weight but achieves purity level of
    99.985% in most of cases.
     
    The typical composition of Refined Lead / Pure Lead: 
    
      
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            | Elements | 
            Symbol | 
            Composition in % | 
           
          
            | Antimony | 
            Sb | 
            0.001 (max) | 
           
          
            | Arsenic | 
            As | 
            0.001 (max) | 
           
          
            | Tin | 
            Sn | 
            0.001 (max) | 
           
          
            | Copper | 
            Cu | 
            0.001 (max) | 
           
          
            | Bismuth | 
            Bi | 
            0.025 (max) | 
           
          
            | Iron | 
            Fe | 
            0.001 (max) | 
           
          
            | Nickel | 
            Ni | 
            0.001 (max) | 
           
          
            | Silver | 
            Ag | 
            0.003 (max) | 
           
          
            | Zinc | 
            Zn | 
            0.001 (max) | 
           
          
            | Calcium | 
            Ca | 
            0.0005 (max) | 
           
          
            | Sulphur | 
            S | 
            0.0005 (max) | 
           
          
            | Aluminum | 
            Al | 
            0.0005 (max) | 
           
          
            | Selenium | 
            Se | 
            0.0005 (max) | 
           
          
            | Cadmium | 
            Cd | 
            0.0005 (max) | 
           
          
            | Tellurium | 
            Te | 
            0.0010 (max) | 
           
          
            | Lead | 
            Pb | 
            99.970 (min) | 
           
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Lead Recycling
    
    Production of Recycled Lead; Lead has the highest
    rate of recycling of all metals. Because of its corrosion resistance, lead
    scrap is available for recycling decades or even centuries after it is
    produced. New environmental regulation in many countries has greatly reduced
    the dissipative uses for lead such as paint, leaded gasoline, pigments,
    stabilizers, solder, and ammunition. 
     
     At present time, just under half of the total world lead production of 7.62
    million tons comes from recycling of scrap materials. Lead has the highest
    rate of recycling of all metals. Because of its corrosion resistance, lead
    scrap is available for recycling decades or even centuries after it is
    produced. New environmental regulation in many countries has greatly reduced
    the dissipative uses for lead such as paint, leaded gasoline, pigments,
    stabilizers, solder, and ammunition. 
     
     At present time, just under half of the total world lead production of 4.7
    million tons comes from recycling of scrap materials. There has been very
    little change in recent years in the total amount of lead production or in
    the percentage of recycled lead. Only in the past few years has the amount
    of recycled lead increased. The rate of lead production from scrap materials
    is expected to increase dramatically in the future.
    
    
    
    
    
    
Sources Of Lead Scrap
    
    The major source of scrap lead for recycling in the
    United States and throughout the world is lead acid batteries. Scrapped lead
    acid batteries and the associated manufacturing plant scrap represent over
    90% of the contained lead available for recycling. Used automobile batteries
    represent about 85% of the lead acid battery scrap materials. Other lead
    recycled scrap materials are sheaths from telephone and power cable, lead
    pipe and sheet, weights (particularly automobile and truck wheel weights),
    anodes, printing metals, dross's, residues, sludge's, and dusts.
     
     In Europe and throughout most of the rest of the world, scrapped lead acid
    batteries represent only about half of the lead scrap input to recycling
    plants. Scrap cable covering, lead sheet and pipe, and miscellaneous metal
    scrap items represent a much higher percentage of input scrap to recyclers
    in these countries than those in the United States. As the number of
    vehicles increases, the percentage of scrap represented by lead acid
    batteries will increase.